Handmade Corn Tortillas

Handmade Corn Tortillas Recipe

Dallas. After six days, three Texas BBQs, a culinary highlight tour of the Dallas metropolitan area, a cookbook signing, a handful of informative IACP panels, conversations sparked by finally being able to put names with faces, and one cancelled flight - I am home from a city that may be the worst place on earth to be a vegetarian. It might not have be so bad if you had access to a kitchen - much of the produce I saw in the Dallas Central Market looked diverse and beautiful, but having a non-meat entree on a menu seems to be a foreign concept in the Big D. I knew within the first twenty-four hours that there were going to be a lot of meals consisting of chips, salsa, and cheese quesadillas ahead of me.

Luna's Tortilla Factory: Keeping watch over the cooking corn kernels

Outside of conceding to a week of side salads and random appetizers, I very much enjoyed my time spent in Dallas and at the conference. I feel like I made some new friends that I will stay in touch with for a long time. Another highlight for me was visiting a handful of local establishments, new and old, run by individuals or families who all had two things in common - passion and dedication. It sounds a little hoaky, I know - but it is true, and I don't know how else to describe it. These were some hard working, independent entrepreneurs putting in serious hours of sweat equity. We were invited to tour each facility, ask questions, poke around, and sample their delicious creations.

The list of the places we visited:

-Luna's Tortilla Factory
-Frutitas Paleteria
-Fiesta Market
-Paula Lambert's Mozzarella Company
-Lunch at Pepe & Mito
-Rudolph's Meat Market
-Paciugo Gelato
-La Duni

Frutitas Paleteria: A sea of fresh fruit popsicles.
Today's flavor: strawberry.

I brought back a small handful of wonderful recipes from Dallas including a decadent quatro leche cake kissed with burnt sugar meringue frosting that I can't wait to try in my own kitchen. For today's write-up I am going to focus on the Luna's Tortilla Factory, an 80-year old establishment in the historic Little Mexico part of Dallas founded by Maria Luna - still operated by her immediate family. If you've never tasted a warm, fresh, corn tortilla - you are missing out on a great pleasure. The corn tortillas you typically find in supermarkets are produced to be able to withstand something like 21 days on the shelf. The difference between a corn tortilla made right before your eyes and one that has been on the shelf for two weeks....well, it is a shame to call them by the same name.

Beautiful vintage walls in the restaurant next door to Paula Lambert's Mozzarella Company

Luna Tortilla was our first stop of the day. We filed into the front of the 1930's-era store decorated with paintings of vibrant Mexican women and shelves of tiny to medium-sized artisan crafts sprinkled about. The walls were made of stunning, vibrant, solid turquiose mosaic tiles that had the patina and irregularity that goes hand in hand with age. The place is family-run, and still in its original location.

Corn tortillas are made with three ingredients; dried corn, water, and lime (not the lime you squeeze, a food-grade quality of the powdered lime (calcium oxide) you see out on a baseball diamond). At Luna's the corn, water, and lime is heated in large non-reactive vats (you can see it cooking in the lead picture). You know the corn is done cooking when the papery skin on the outside of the corn kernels slides off when rubbed between your fingers - the corn is removed from the heat and allowed to soak. After soaking, the kernels are rinsed in a step that removes all the softened skins, they are almost completely white at this point except for the little yellow pedical at the top of the kernel which stays yellow. The corn is drained and milled to a soft, smooth texture, and the resulting dough (masa) is ready to be used for tortillas, tamales, etc. Here in San Francisco you can buy fresh masa from many of the Mexican grocers, but if you are ambitious and interested in making and grinding your own masa at home, there are detailed instructions in Diana Kennedy's book. At Luna's, the masa is then pressed into thin rounds, cooked, and voila! - fresh tortillas.

When you are using fresh masa at home, it should be used right away - the same day if at all possible. The flavor will shift over time and you will loose the wonderful flavor of the corn as the masa begins to sour a bit. I am going to include Diana Kennedy's detailed recipe for making corn tortillas below - you will need a tortilla press (I got one a few years back, cheap) and you cook them on an ungreased comal or griddle. I love this Diana Kennedy book in part because it is wonderfully illustrated, through pictures, to show the reader exactly what the (sometimes unfamiliar) ingredients and equipment look like. The pictures give me that little extra boost of confidence I need when I am cooking recipes, trying new techniques, or shopping for ingredients that are outside what I already know...

Time to unpack. Let me know if any of you have made masa from scratch at home, and what your experience has been.

Making Corn Tortillas as instructed by Diana Kennedy

In her book this recipe is illustrated with step-by-step pictures.

1 1/2 pounds (675g) Tortilla Masa, about 2 1/2 cups
Water if needed

Work the masa with your hands to make sure the moisture is evenly distributed and there are no lumps or whole kernels that have escaped the grinding stones.

Here's a warning to save you a lot of tears about the first impossible tortillas: if the masa is too damp, then you will never be able to get it off the plastic bags (in the press). If this happens, flatten the masa and leave in an airy place to dry until manageable. If your masa is too dry, then it will crack and crumble as you attempt to make tortillas. Add some water, working it in well a little at a time. (I know from experience that a little water goes a long way and you can easily make it too wet.)

Either divide the masa into the number of tortillas you are going to make - but cover them with a damp cloth so they do not dry out while you are working with the first balls - or with more practice, just take off the lumps of the dough as you go along and keep the bulk of it covered while you work if the air is very warm and dry. Try to keep the balls as near the same size as possible. Mexican cooks are expert at this.

Heat the ungreased comal or griddle over medium heat. To test, the dough should sizzle slightly as it hits the hot surface. Line your tortilla press with two plastic bags. Place a ball of the dough on the bottom plate of the press and flatten it a bit with your hand. Close the top plate of the press down firmly - but don't put all of your weight on it - and flatten the tortilla very thin. Open the press up, and remove the top bag.

Lift up the bottom bag with the dough, and resting the dough on the inside of your fingers (do not rest the dough on your palm because it will be difficult to transfer onto the comal), carefully peel back the plastic bag. Take care to lay the tortilla on the comal and let it cook until the underside is just turning opaque and speckled with brown. Do not leave the tortilla to cook too much on the first side or it will be overcooked and inflexible.

Flip the tortilla over and cook a little longer on the second side. Flip it back again and continue for a few seconds more until the dough is cooked through and the top skin (ideally) puffs up. This will be the "face" of the tortilla, and since it is likely to flake off, it will always go inside when making a taco or enchilada. (Note: Any traditional Mexican cook will tell you that a tortilla should never be turned more than twice.)

Unless you are going to eat it right away, place the freshly made tortilla immediately on top of the rest wrapped in a thick cloth, or a cloth-lined basket, to keep them warm and flexible. This process does need some practice until you become adept at recognizing what the masa should ideally feel like, just the right heat under the comal, and the timing of the turns. When you have those mastered, it is a soothing, therapeutic sort of job after a possible frenzied first attempt.

Wipe off the plastic bags and reserve them for a lot of other tortilla making. Make sure the inside plates of the tortilla press are clean and place a double layer of paper toweling between them when storing the press. Wipe the comal off with a slightly greased paper and store.

Note: Tortillas can be made with Maseca, Minsa, or masa harina, but only use these dried corn products as a last resort. They do not have the same flavor or the texture of the real thing, and the tend to discintegrate when used for chilaquiles, tortilla soup, or casseroles.

Makes 15 5 1/2-inch tortillas.

From My Mexican Kitchen: Techniques and Ingredients by Diana Kennedy (Clarkson Potter, 2003) - reprinted with permission

If you make this recipe, I'd love to see it - tag it #101cookbooks on Instagram!
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